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The great
debate. The way some companies approach it, you'd think the battle of
Gettysburg was fought over it. The truth is, either material will work
perfectly well in a patio or walkway application. They each have
strengths. They each have weaknesses. We install both with confidence,
because we know what each is capable of and what limitations each has.
Here is what we we’ve
seen over the years as the differences between these two materials:
Because of the
materials a concrete paver is made from it is more die-friendly than
clay, which means it will accommodate a greater variation of size and
shape than clay. You can have concrete pavers in the shapes of circles,
squares, rectangles, triangles, or just about any other shape one can
imagine. With clay you really only have one choice: Hollandstone
(rectangle).
Most clay pavers when
made, are made by folding the clay over and over lengthwise before
pressing them into rectangular form. This aligns the platelet-like clay
particles, so that when the pavers are fired in a kiln, the effect is to
create a ‘grain’, much like a piece of wood. This grain produces
weakness points or seams where they are more likely than concrete to
chip or crack. This may be desirable in some clay paver projects, but
not in all. Concrete has no such ‘grain’, and as such is a better
choice structurally when considering pavements that will receive vehicle
traffic, like driveways or streets. And with some clay pavers, a top
surface treatment has made the faces of a few affected pavers ‘pop’
off the top ¼", leaving a rough surface beneath. But this has been
rare.
Colorfastness.
Not to be confused with color choices. We’ll discuss that next. This
is the biggest issue we address when discussing paver material options.
And also the area with the greatest amount of misinformation. The
current wisdom is that clay has color ‘all the way through it,’
while concrete only has pigment in the top portion. Here are some facts:
- Most concrete
paver manufacturers make their pavers with pigment mixed all the
way through. (There are a few that make a top piece with
pigment and a bottom piece without, but their numbers or so small
we won’t address them here) So the argument of ‘color all the
way through’ doesn’t really apply. However, what does apply to
concrete pavers is UV and traffic, and their effects on concrete.
- Have you ever
seen a driveway that was 30 or more years old? Did you notice how
you could see a lot of the aggregate (stone) peeking out from the
concrete? When concrete is poured, it has aggregate stone spread
homogenously throughout the mix. But as that mix is worked into
the forms and flattened, a ‘cream’ comes to the surface,
hiding that aggregate. But little by little, over a period of
years, traffic on the pavement wears tiny particles of that top
layer, exposing the aggregate underneath. This is what happens
with concrete pavers, too. That cream and pigment are slowly worn
off the surface of the paver, exposing a sometimes white colored
aggregate, giving the appearance of ‘fading’. Some
manufacturers make their pavers with a darker aggregate so this is
less noticeable. And while this isn’t really fading, it is
changing the appearance of the paver. This process can be slowed
with the application of an acrylic sealer. Many of these sealers
also help protect concrete pavers against UV breakdown of pigment,
though this is much less of an issue compared to simple wear and
tear.
-
Many clay paver
makers sell pavers that do, in fact, have color throughout. And
most of the time it's the same color as the one you see on the top
of the paver. There are also times when the center is gray, while
the rest is brown. And often in sand-molded clay pavers, the
pigment is only in the top 1/8" of the paver. You can see the top color of these two pavers is
very different, but the inside is virtually the same. So when
choosing this type of paver we like to make sure the client will
like it now, and later when the pigment begins to wear off.
Color Choices.
Concrete paver colors range from grays and charcoals, to reds, oranges
and browns. The choices are limited only by the mixology abilities of
manufacturers. Despite that flexibility, they have not seemed able to
duplicate the warmth of colors that clay pavers can offer. Clay pavers
are dominated by earthtones, browns, oranges, tans and reds. They are
slightly muted relative to concrete colors.
Texture. There
are some concrete manufacturers that have surpassed clay in creating a
palette of different paver textures. But until recently, you only
had one choice with concrete pavers: smooth or smooth. Clay pavers can
provide different textures for different aesthetics and traffic needs.
You can get sand-molded clay pavers that look as though they were
installed 100 years ago. You can have extruded clay pavers that look
every bit as smooth as their concrete cousins, but with the warmer tones
that come with clay. There are wire-brushed clay pavers that provide
superior traction for foot traffic (though it occasionally comes at the
price of comfort).
Price.
Though
there are exceptions to every rule, in general clay pavers are more
expensive than concrete. And while this difference can sometimes
be substantial, on average brick choice affects the price of a project
by no more than 15%.
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